How To Roast Coffee Beans In A Popcorn Popper?

How To Roast Coffee Beans In A Popcorn Popper?

Please note: If you decide to purchase a product through a link on Bean Ground, we may earn a commission without additional cost to you. Learn More >

There’s nothing quite like a cup of joe brewed with freshly roasted coffee beans. But honestly, you don’t have to venture far to experience a cup of coffee as fresh as this. You can actually roast your own coffee beans at home using a popcorn popper.

That’s right – with just a few simple steps, you can transform raw, green coffee beans into delicious, aromatic roasted beans that are perfect for brewing. Not only is roasting your own coffee beans a fun and rewarding experience, but it also allows you to customize your coffee to your own taste preferences.

Plus, it’s often more cost-effective than buying pre-roasted coffee beans and not to mention a hell of a lot fresher.

Have I piqued your interest? In this article, I’ll guide you through the process of roasting coffee beans in a popcorn popper, from selecting the right beans to achieving the perfect roast level. So grab your popcorn maker, and let’s get started!

Choosing The Right Popcorn Popper For Coffee

When I first started home coffee roasting, I found that using a popcorn popper was a very affordable and actually very effective method. But bear in mind, there are two types of popcorn poppers: hot air and stovetop poppers (Whirley pop coffee roasting)

Both home coffee roasters have their advantages and drawbacks. Here are a few pros and cons to help you decide on the right one for you.

Classic Popcorn Poppers

Hot air popcorn poppers are electric appliances that blow hot air to cook the popcorn kernels while they spin in the chamber. This type of popper is perfect for roasting whole coffee beans as it provides an even roast with minimal charring.

When selecting a hot air popper for coffee bean roasting, look for one with an open-top design and plenty of vents for air circulation. This will ensure that your beans roast evenly and don’t overheat.

My personal choice was a hot air popper that had vents on the side, as the increased airflow allowed for a more even roast during the process.

Stovetop Poppers (Whirley Pop)

Stovetop popcorn poppers, on the other hand, require manual heating on the stovetop, typically with a crank handle to turn the beans during the roasting process. These poppers tend to have a larger capacity and are more suitable for roasting larger batches of coffee beans.

The downside of stovetop poppers is that they need more attention and effort during the roasting process to maintain an even roast.

However, they give you more control over the roast temperature and duration, which could be worth the extra effort for some coffee enthusiasts.

Preparing Green Coffee Beans

Before you can start roasting coffee beans, it’s essential to prepare your green coffee beans.

Finding high-quality green coffee beans is key to achieving the best flavor in your roasted coffee. I recommend doing some research and choosing a reliable coffee supplier near you to ensure that your beans are fresh and flavorful.

To begin, measure the green coffee beans using a scale. I usually use about 85 grams, or three ounces, for a batch in my popcorn popper (you can find that here). This quantity provides a good balance between the roasting time and the flavor profile of the roasted beans. Of course, feel free to experiment with different quantities to find your preferred roast.

After measuring your green coffee beans, visually inspect them for any debris, stones, or broken beans.

Remove anything that doesn’t look right, as these contaminants can affect the final taste of your coffee. Now that your beans are cleaned and measured, you’re ready to start roasting them in your popcorn machine.

Remember, the key to delicious coffee is starting with high-quality green coffee beans and properly preparing them for roasting. This foundation will set you up for success as you begin to turn those green beans into the perfect roasted coffee in your popcorn popper.

A Guide To Roasting Coffee In A Popcorn Popper

Roasting Coffee In A Popcorn Popper

Roasting coffee at home with a popcorn popper is simple, and the process involves just a few steps, allowing you to control the level of the roast and explore different bean varieties.

Here is a 5-step guide that will help you achieve the perfect roast using a popcorn popper.

Step 1: Preheating The Popcorn Popper

First, you need to preheat your popper. Turn it on and let it heat up for a few minutes. This will ensure that the device is at the right temperature before you add the coffee beans.

It’s important to note that not all popcorn poppers are suitable for roasting coffee beans. Look for a popper device that has a side vent or chimney to allow the smoke to escape.

adding green coffee beans to a popcorn popper

Step 2: Adding The Beans

Once the popper is preheated, add the coffee beans. You should add enough beans to cover the bottom of the popper, but not so many that they are piled up on top of each other.

This will ensure that the beans roast evenly. Be careful not to overfill the device, as the beans will expand during the roasting process.

Step 3: Monitoring The Roasting Process

As the coffee beans continue to roast, you’ll notice that they start to change color and release smoke. It’s important to monitor the roasting process closely. You can do this by looking through the top of the popper or by using a flashlight to shine through the side vent.

You should also listen for the first and second crack. The first crack sounds like popcorn popping, while the second crack is quieter and more subtle.

coffee roasting in a popcorn popper at home

Step 4: Determining The Desired Roast Level

The level to which your roast your coffee beans is a matter of personal preference. Some people prefer a light roast, while others prefer a dark roast.

To determine the desired roast level, you should pay attention to the color of the beans and the aroma. Lighter roasts will have a lighter color and a more acidic aroma, while darker roasts will have a darker color and a more smoky aroma.

Step 5: Cooling The Beans

Once you’ve achieved the desired roast level, it’s important to cool the beans quickly to stop the roasting process – the beans will continue to roast even when the popper is turned off.

You can do this by pouring the beans into a colander and shaking them to remove any chaff.

cooling the freshly roasted coffee beans

Then, transfer the beans to a metal baking sheet and place them in the freezer for a few minutes. This will cool the beans quickly and prevent them from over-roasting.

After a few minutes in the freezer, take the beans out and let them cool to room temperature

store to coffee in a air tight container

This will allow the flavors to develop and the beans to degas.

Now that you’re familiar with the basic steps, roasting your own coffee beans in a popcorn popper can be both enjoyable and rewarding. Just remember to preheat the popper, listen for the cracks, and always cool the beans before storing them. 

Monitoring And Controlling The Roast

When roasting coffee beans, it’s crucial to monitor and control the roast to achieve your desired flavor. I always start by setting a timer, as timing is key to ensuring a consistent roast. Keep an eye on the color and size of the beans, as they’ll change throughout the process.

First crack: This is a key indicator of the roasting process. Pay close attention to the cracking or popping sounds emitted by the beans. When you hear the first crack, it usually means they’ve reached the light roast stage.

Second crack: As the roast progresses, the beans will emit another series of cracking sounds – the second crack. This indicates that you’ve reached a medium to dark roast. Choose to end the roast at any point between the first and second crack, depending on your roast preference.

A thermometer is a handy tool to have during the process. Insert a thermometer into the popcorn popper to monitor the temperature within the chamber. Generally, the temperature should range between 350°F (175°C) and 480°F (250°C) for optimal roasting.

However, note that the thermometer is not necessary if you’re relying on the cracks and visual cues.


Remember, it can be tough to get the roast perfectly even with a popcorn popper, so don’t be too hard on yourself if it isn’t 100% consistent. Although challenging, I’ve found that I’ve gotten much better at controlling the roast with practice. So don’t get disheartened with your first few tries.

Generally, the beans will continue roasting slightly even after they’re removed from the heat, so be prepared to act quickly.

During the roast, continuously agitate the beans by shaking the popper or stirring the beans with a wooden spoon. This prevents the beans from scorching and encourages an even roast.

Make adjustments to the heat source if needed based on the progress of the roast, and trust your senses – your eyes, ears, and nose will become your most reliable tools when roasting coffee beans using a small kitchen popcorn popper.

Determining Roast Levels

When I roast coffee beans in a popcorn popper, one of the most important aspects to consider is the roast level. Levels of roast can generally be categorized into three main types: light roast, medium roast, and dark roast.

The color, flavor profile, and balance between sour and bitter notes all depend on the roast profile.

A light roast produces a lighter color and tends to have a bright, fruity, or floral flavor profile. The acidity in lightly roasted coffee is usually higher, making it taste somewhat sour. In my experience, using a popcorn popper for a light roast usually requires less roasting time.

For a medium roast, the beans take on a medium-brown color and have a more balanced flavor profile. The sourness decreases, and sweeter, toasted notes start to come through.

When I achieve a medium roast, I pay close attention to the bean color and aroma to ensure I don’t over-roast them – trust me, it all happens very fast.

A dark roast typically results in a darker color and a bolder, more bitter flavor profile. The acidity decreases further as the roast progresses, and you might even notice some smoky, chocolatey flavors in your coffee.

When attempting a dark roast, I generally look for oils on the beans’ surface as an indicator that the desirable popper roast level has been reached.

coffee roast levels comparison

It’s important to remember that each coffee bean variety has unique characteristics, and experimenting with different ways to roast using your popcorn popper can help you find the perfect balance between sour and bitter notes in the final brewed cup.

Removing Chaff And Cooling Beans

After roasting my coffee beans, I’ve found it’s essential to remove the chaff and cool the beans quickly. Chaff is the thin, papery skin that comes off the beans during the roasting process. While it’s harmless, it can affect the flavor when brewing your coffee.

I typically use a metal colander for this step.

Metal colanders are ideal because they are durable and have a better heat tolerance than plastic ones. When I remove the beans from the popper, I immediately transfer them to the colander. If you don’t have a metal colander handy, using two large bowls or even two colanders can also do the trick.

coffee chaff example

Simply pour the roasted beans between the two colanders or bowls, allowing the chaff to fall away from the beans.

To ensure effective chaff removal, I also apply some airflow. It’s important to note that chaff is extremely light and can easily be blown away. I typically use a small fan or even just wave a baking sheet to create airflow that gently blows away the chaff.

Be careful not to create too strong of a breeze, though, as it may cause the beans to fly out of the colander!

In addition to removing the chaff, cooling the beans is another crucial step. Cooling them quickly helps prevent over-roasting and preserves the desired flavor. While the beans are still in the metal colander, I often shake them gently to ensure even cooling.

If you have two colanders, you can pass the beans between them to speed up the process. Alternatively, you can also spread the beans out on a clean baking sheet so that they cool more quickly and evenly.

Once the beans are free of chaff and have cooled completely, it’s time to store them properly. Remember to use an airtight container to maintain their freshness and keep them away from direct sunlight or heat sources. Now, you’re ready to enjoy your freshly roasted coffee!

De-Gassing And Storing Roasted Beans

After roasting coffee beans in a popcorn popper, it’s essential to give them some time to de-gas. De-gassing is the process where freshly roasted coffee beans release carbon dioxide. I usually let my roasted beans sit for about 24 hours, allowing them to expel most of the carbon dioxide.

When it comes to storing, using an airtight container is crucial to preserving the freshness of the roasted coffee. After the de-gassing period, I transfer my beans to a container with a tight-fitting lid, ensuring that no air can enter or exits the container.

As the beans continue to de-gas, the airtight environment helps maintain their flavor and aroma.

During the first few days of storage, it’s not uncommon for the roasted beans to emit some more carbon dioxide. To address this, I occasionally “burp” the container by briefly opening it, releasing any gas buildup inside. This process ensures that the beans stay fresh for a longer time.

So, to recap, remember to let your freshly roasted coffee sit for at least 24 hours to de-gas, and then store them in an airtight container to keep their taste profile and quality at their best. 

Brewing And Tasting Your Home Roasted Coffee

I love brewing my own home roasted coffee. The aroma that fills the house while roasting is incredible, and I feel a great sense of satisfaction knowing that I have complete control over the flavor. Using a popcorn popper to roast my beans has truly changed my coffee experience.

Here are my tips for brewing and tasting your home roasted coffee.

After roasting your beans in a popcorn popper, let them rest for at least 12 hours to fully develop their flavors. Once rested, it’s time to brew your coffee.

I recommend using a scale to measure your coffee grounds and water to ensure a consistent cup. For a balanced cup, I use a 1:15 coffee-to-water ratio (e.g. 20g of coffee with 300g of water). Adjust this ratio based on your personal preferences.

When I brew my coffee, I prefer using a pour-over method like the Hario V60 or Chemex, as it allows me to control the extraction and highlight the unique flavors of my beans.

If you’re more of an espresso person, try pulling a shot with your freshly roasted coffee, adjusting the grind size, and tamp pressure to extract the perfect shot.

I find it fascinating to compare the flavors and aromas of my home-roasted beans to store-bought ones. I like to write down my impressions in a coffee journal to help me remember the nuances of each roast. Tasting the coffee is just as important as brewing it.

Take the time to enjoy the different flavor profiles that each roast brings, and experiment with different brewing methods to discover which one best showcases your beans’ characteristics.

Whether you’re a barista or just a coffee enthusiast, roasting your beans at home with a popcorn popper can bring out new and exciting flavors you might not have known were possible. To me, it’s an endless adventure and learning experience, and I’m proud to call myself a home coffee roaster.

Alternative Roasting Methods

Aside from using a popcorn popper, there are other methods you can try for roasting coffee beans at home. I’ve experimented with a few and found some of them to be quite effective.

One popular alternative is using an air fryer. I’ve found that air fryers can roast coffee beans quite evenly, and they require minimal effort. Just preheat the appliance to around 390°F, add the beans, and then let them roast. Be sure to check on them frequently, shaking the air fryer’s basket occasionally to ensure even roasting.

Another interesting method I’ve tried is using a stovetop. All you need to do this is a colander, a large stovetop-compatible pot with a lid, and a wooden spoon. Place your beans in the colander and put it inside the pot, closing the lid. Turn on your stove to medium heat and continually stir the beans to avoid burning them. You can take off the lid to check the beans, and, with practice, you’ll learn the perfect amount of time and heat for your preferred roast.

With any of these methods, it’s important to have a plan for cooling the beans quickly after they’ve reached the desired level of roast. You can employ a colander or a pair of metal mesh strainers for this purpose.

Simply pour the hot beans between the colanders or strainers, allowing air to circulate and cool the beans quickly.

It’s worth noting that roasting coffee beans at home can be a bit of an art. Don’t be discouraged if your first few attempts aren’t perfect. With some practice and experimentation, you’ll learn which roasting method and timing work best for you.


if you’ve stuck around to the end, you now know that roasting coffee beans in a popcorn popper can be a delightful and rewarding journey. With full control over flavor and freshness, this cost-effective method elevates your morning ritual.

Choose the right popper, prepare the beans carefully, monitor the roast closely, and cool them promptly for optimal taste.

Experiment with roast levels and alternative methods to discover unique flavors. Embrace the art of coffee roasting and savor the fruits of your labor – a cup of freshly roasted, home-brewed coffee that will awaken your senses and brighten your day. 

🔥 Grab your 15% discount off ANY coffee over at Volcanica Coffee. One of our favorite online specialty coffee roasters. Use Code: BEANG15 >Click Here

Scroll to Top